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Side impact: why the door is the cheapest part of the repair

What breaks in a side impact: pillars, sill, floor, curtain and side airbags. How to tell a door replacement from a body repair in the photos.

VinWind · Updated · Illustration: 3D model, not a photo of a real car

In the side of a car there is almost nothing between the impact and the occupants, so the side structure is made of very strong steel and fitted with curtain airbags. The cost of a side impact is set not by the door but by whether the pillar and sill are affected.

Layers of the side area

From cheap to expensive
LayerWhat it isRepair
Door, wing, mirrorBolt-on partsReplacement and paint
Door reinforcementThe beam inside the doorTogether with the door
B-pillar, sillHigh-strength steel safety cageSectional replacement to the manufacturer's procedure, welding, body measurement
Floor, crossmember, tunnelThe base of the bodyJig repair; often not economically viable
Curtain airbags, seat side airbags, sensorsPassive safetyReplacement of modules, headliner, often the SRS module

Signs in the photos

  • Door gaps: if the rear door is also out of line, the impact reached the B-pillar.
  • The sill under the door: a dent or crease means body repair, not a door replacement.
  • A dropped headliner or visible curtain airbags: the SRS has deployed.
  • The wheel on the impact side sits at an angle: see Suspension and wheels.
  • Compare the left and right sides from the same angles. A mirror comparison reveals displacement that is invisible in a single shot.

How the budget changes

An impact to the door alone is a predictable repair. An impact to the pillar or sill already means welding the safety cage, measuring the geometry and almost always airbags. More on measurement: Body geometry. On airbags: Airbags and SRS.