NEW Flyer XD35: problems, complaints, bulletins
Summary for the NEW Flyer XD35 across 8 model years: 0 owner complaints and 24 NHTSA service bulletins, plus repair videos. Pick a year for details.
Model years
Components owners complain about
| Component | Owner complaints | involving a crash | Technical service bulletins (TSB) |
|---|---|---|---|
| Equipment | 0 | 0 | 15 |
| Electrical system | 0 | 0 | 10 |
| Seats | 0 | 0 | 5 |
| Suspension | 0 | 0 | 4 |
| Engine and cooling | 0 | 0 | 3 |
| Exterior lighting | 0 | 0 | 3 |
| Fuel system | 0 | 0 | 3 |
| Engine | 0 | 0 | 2 |
| Backover prevention | 0 | 0 | 1 |
| Fuel/propulsion system | 0 | 0 | 1 |
| Steering | 0 | 0 | 1 |
| Other | 0 | 0 | 1 |
What to check before buying
- Electrical system. Scan all modules, test the battery and alternator, inspect connectors near the impact zone.
- Seats. Occupant sensor, power adjustment, seat mounts.
- Suspension. Wheel alignment, control arms, subframe, even tire wear.
- Engine and cooling. Radiator and fan after a frontal hit, coolant level and condition, overheating.
Manufacturer service bulletins
Bulletin titles as filed with NHTSA.
- Instructions to inspect flooring for ridge/raised area, pull back flooring, add screws and re-apply…
- Instructions to remove DEF sensor bypass calibration from engine ECM and new sensor installation AR -…
- Instructions to verify steering column shaft collar pinch bolt installation
- Instructions to adjust certain cantilever mounted seats and adjust them to proper height
- Instruction to Service to replace existing turbo outlet exhaust elbow with redesigned elbow and gasket
- Instruction to Service 60838 to check/replace fuse box mounting hardware as required
- Technical Instruction describing how to remove and replace the incorrect EPA emissions placard
- Technical Instruction describing how to tighten hardware and replace rivets on upper deck cantilever seats…
- This technical instruction describes how to replace dust covers and seal and protect the harnesses…
- Technical Instruction describing how to inspect and install new headlamp harness if required
- Technical instruction describing how to replace specified street and curbside front headlamps
- Technical Instruction describing how to retrofit new shock absorber dust covers, height sensor and harness…
Other models of this make
Read also
Sources: public NHTSA data (USA): service bulletins and owner complaints; YouTube: links to videos credited to their authors. Complaints are owner statements not verified by NHTSA, and describe defects rather than crash damage. Data updated 2026-11-04.