AI DamageNEW Flyer XD60: problems, complaints, bulletins
Summary for the NEW Flyer XD60 across 11 model years: 0 owner complaints and 47 NHTSA service bulletins, plus repair videos. Pick a year for details.
Model years
Components owners complain about
| Component | Owner complaints | involving a crash | Technical service bulletins (TSB) |
|---|---|---|---|
| Equipment | 0 | 0 | 28 |
| Electrical system | 0 | 0 | 19 |
| Structure | 0 | 0 | 19 |
| Engine | 0 | 0 | 9 |
| Fuel/propulsion system | 0 | 0 | 7 |
| Suspension | 0 | 0 | 7 |
| Fuel system | 0 | 0 | 5 |
| Engine and cooling | 0 | 0 | 4 |
| Seats | 0 | 0 | 2 |
| Steering | 0 | 0 | 2 |
| Powertrain | 0 | 0 | 1 |
| Visibility | 0 | 0 | 1 |
| Other | 0 | 0 | 11 |
What to check before buying
- Electrical system. Scan all modules, test the battery and alternator, inspect connectors near the impact zone.
- Structure. Rails, pillars, panel gaps, signs of pulling or welding.
- Engine. Cold start, unusual noises, oil leaks and engine codes.
- Fuel/propulsion system. Fuel smell, leaks, rough running, fuel-system codes.
Manufacturer service bulletins
Bulletin titles as filed with NHTSA.
- Instructions to apply dielectric grease to Amerex backup battery terminals
- Instructions provided to remove the existing brass/plastic swivel fitting and replacing with a more…
- Instructions for verifying/correcting torque on front destination sign mounting hardware installed on…
- Instructions to remove DEF sensor bypass calibration from engine ECM and new sensor installation AR -…
- Instructions to remove DEF sensor bypass calibration from engine ECM and new sensor installation AR -…
- Thermo-King has issued a Service Bulletin (SB866-1) related to the clutch bearing maintenance on their…
- Instructions to replace the A/C belt sheave (pulley) with an improved version to mitigate the AC belt…
- Instructions to Service to remove bypassed engine calibration from ECM and replace DEF sensor as required
- Instructions to Service to incorporate a PLC Update to prevent interlock activation when CAN speed…
- Instruction to Service for inspection and correction of side console illumination lamps
- Instruction to Service for proper correction of lower radius rod mounting hole location if found incorrect…
- Instruction to Service for proper inspection/verification of lower radius rod mounting hole location
Other models of this make
Read also
Sources: public NHTSA data (USA): service bulletins and owner complaints; YouTube: links to videos credited to their authors. Complaints are owner statements not verified by NHTSA, and describe defects rather than crash damage. Data updated 2026-11-04.