AI Damage2025 Peterbilt 535: common problems
The maker issued 14 service bulletins for this year. Details by component below, with sources.
Key figures
- Technical service bulletins (TSB)
- 14
Components owners complain about
| Component | Owner complaints | involving a crash | Technical service bulletins (TSB) |
|---|---|---|---|
| Electrical system | 0 | 0 | 6 |
| Exterior lighting | 0 | 0 | 5 |
| Powertrain | 0 | 0 | 2 |
| Steering | 0 | 0 | 2 |
| Engine | 0 | 0 | 1 |
| Engine and cooling | 0 | 0 | 1 |
| Seats | 0 | 0 | 1 |
Comparison
What to check before buying
- Electrical system. Scan all modules, test the battery and alternator, inspect connectors near the impact zone.
- Exterior lighting. Headlamps, leveling, sensors and mounts after a frontal hit.
- Powertrain. Shift quality under load, harsh shifts, transmission codes, CV joints.
- Steering. Steering play, power assist, rack and tie rods after a wheel impact.
Manufacturer service bulletins
Bulletin titles as filed with NHTSA.
- "Kenworth
Dealers should check the chassis list and SIR weekly for VIN changes. 2 chassis added to the chassis list. Peterbilt: Dealers should check the chassis list and SIR weekly for VIN changes. 10 chassis added to the…
- Updated Sheppard Steering Gear Classification Tool link in Inspection Procedure
- "KW
A new recommended repair has been added to verify the software level and close the campaign in SIR.The repair procedure has been updated with additional note boxes for clear instructions. PB: The repair procedure has…
- Troubleshooting procedures for 2.1m cab power windows are now available
- Parts and procedures are now available for all affected chassis equipped with Vehicle Electronic Control…
Parts and procedures are now available for all affected chassis equipped with Vehicle Electronic Control Unit (VECU) part number Q21-1157-013-011 / Q21-1157-013-013 / Q21-1157-002-002 / Q21-1157-004-004 /…
- A new Recommended Repair has been added
It must be used if safety recall 25PACF is performed prior to or at the same time as this repair since the 25PACF remedy also satisfies this safety recall.
- Procedures are now available for Phase 1 chassis equipped with Internal Combustion Engines (ICE) and…
Procedures are now available for Phase 1 chassis equipped with Internal Combustion Engines (ICE) and Vehicle Electronic Control Unit (VECU) part number Q21-1157-013-011 / Q21-1157-013-013. Parts and procedures for…
- Safety Recall The Exterior Lighting Switch (ELS) in certain Model 535, 536, 537, 548, and 567 chassis may…
Safety Recall The Exterior Lighting Switch (ELS) in certain Model 535, 536, 537, 548, and 567 chassis may not function and can be reset only by a key cycle. This issue may result in non-compliance with FMVSS/CMVSS 101…
- As of 03/25/2025, this campaign has resumed
Software updates are now available to complete this campaign.
- Fix-As-Fail Certain Model 535, 536, 537, and 548 chassis equipped with a PACCAR TX-8 transmission received…
Fix-As-Fail Certain Model 535, 536, 537, and 548 chassis equipped with a PACCAR TX-8 transmission received transmission software with an incorrect variable. This software issue may cause DTC 521215-2 to set, the…
- "Safety Recall – Interim Notification The Exterior Lighting Switch (ELS) in certain Model 535, 536, 537,…
"Safety Recall – Interim Notification The Exterior Lighting Switch (ELS) in certain Model 535, 536, 537, 548, and 567 chassis may not function and can be reset only by a key cycle. This issue may result in…
- Information Only New tools are required to support PACCAR TX-8 / ZF transmissions
Part numbers E0l-1012 (Adapter, Jack TX-8), E0l-1014 (Front Seal Installer), and E0l-1015 (Rear Seal Installer) are currently available to order
NHTSA lists 14 bulletins for this year; the 12 newest are shown here.
Other years of this model
Questions and answers
What are the most common problems with the 2025 Peterbilt 535?
There are no owner complaints in the NHTSA data for this year; the data comes from 14 manufacturer service bulletins.
How many service bulletins (TSB) were issued for the 2025 Peterbilt 535?
NHTSA lists 14 manufacturer service bulletins for this year. A bulletin tells dealers how to diagnose or fix a known issue; it is not a recall.
Should I buy a 2025 Peterbilt 535 from a US auction?
Owner complaints describe defects, not crash damage. Before bidding, check the components listed above and review the lot photos: VinWind builds a report of visible and hidden damage by VIN.
Other 2025 models
Read also
Sources: public NHTSA data (USA): service bulletins and owner complaints; YouTube: links to videos credited to their authors. Complaints are owner statements not verified by NHTSA, and describe defects rather than crash damage. Data updated 2026-11-04.