AI Damage2025 RAM 5500: common problems
The maker issued 266 service bulletins for this year. Details by component below, with sources.
Key figures
- Technical service bulletins (TSB)
- 266
Components owners complain about
| Component | Owner complaints | involving a crash | Technical service bulletins (TSB) |
|---|---|---|---|
| Electrical system | 0 | 0 | 154 |
| Structure | 0 | 0 | 37 |
| Engine | 0 | 0 | 31 |
| Powertrain | 0 | 0 | 14 |
| Fuel/propulsion system | 0 | 0 | 11 |
| Seats | 0 | 0 | 10 |
| Service brakes | 0 | 0 | 10 |
| Air bags | 0 | 0 | 3 |
| Steering | 0 | 0 | 3 |
| Wheels | 0 | 0 | 3 |
| Backover prevention | 0 | 0 | 2 |
| Lane departure | 0 | 0 | 2 |
| Suspension | 0 | 0 | 2 |
| Visibility | 0 | 0 | 2 |
Comparison
What to check before buying
- Electrical system. Scan all modules, test the battery and alternator, inspect connectors near the impact zone.
- Structure. Rails, pillars, panel gaps, signs of pulling or welding.
- Engine. Cold start, unusual noises, oil leaks and engine codes.
- Powertrain. Shift quality under load, harsh shifts, transmission codes, CV joints.
Manufacturer service bulletins
Bulletin titles as filed with NHTSA.
- Trailer Reverse Steering Control Radio Soft Button Blinks Even Without a User-Initiated Calibration
- MIRROR - OUTSIDE REARVIEW
- WIRELESS CHARGER Welcome GREEN LED not turning ON after multiple IGN ON/OFF without sleep cycle and no…
WIRELESS CHARGER Welcome GREEN LED not turning ON after multiple IGN ON/OFF without sleep cycle and no phone on the charging pads. Part numbers affected: 68630089AA 68630088AB 68649038AA Welcome Green LED turns on for…
- Exhaust Gas Temperature (EGT) Sensor Water Intrusion ’s VIN MUST be listed in VIP or your RSU VIN list. NOTE
This bulletin applies to ● The Vehicle MUST be built on or before February 16, 2026 (MDH North America, Enlarged 0216XX). Europe, Middle East & ● The vehicle MUST be equipped with a 6.7L I6 Cummins Turbo Africa, and…
- SENSOR Exhaust Temperature If this sensor is being replaced due to an early-life P242B pending fault code,…
SENSOR Exhaust Temperature If this sensor is being replaced due to an early-life P242B pending fault code, clear the fault code and perform the Powertrain Verification Test. Only replace the sensor if P242B returns as…
- Exhaust Gas Temperature (EGT) Sensor Water Intrusion CUSTOMER Customers may experience a Malfunction…
Exhaust Gas Temperature (EGT) Sensor Water Intrusion CUSTOMER Customers may experience a Malfunction Indicator Lamp (MIL) illumination and the vehicle may SYMPTOM: exhibit/set the following Diagnostic Trouble Code…
- Flash
Vehicle System Interface Module (VSIM) Updates Customers may experience a Malfunction Indicator Lamp (MIL) illumination and the vehicle may SYMPTOM: exhibit/set the following Diagnostic Trouble Code (DTC): ● B2204-87…
- Airbag Warning Light On or Intermittent
The Occupant Restraint Controller (ORC) May Have The Following DTCs (Active/Stored)
- MODULE - A/C AND HEATER
- RADIATOR - ENGINE COOLING
- PULLEY Fan If replacing 68209745AA, also replace 68723388AA, 05086958AB, and 68000833AD
Retain bolts, mark each with its original location, and submit a STAR ticket for parts return. Bolt P/Ns: 68005469AA, 03928873, 68445520AA, 04886003AA.
- Front Passenger Display Module Verify "Z" part number availability
Order a "Z" part number for all Exchange Orders, Warranty, Mopar, Customer Pay and Service Contract. Order "68" part number for New, Unsold units only.
NHTSA lists 266 bulletins for this year; the 12 newest are shown here.
Other years of this model
Questions and answers
What are the most common problems with the 2025 RAM 5500?
There are no owner complaints in the NHTSA data for this year; the data comes from 266 manufacturer service bulletins.
How many service bulletins (TSB) were issued for the 2025 RAM 5500?
NHTSA lists 266 manufacturer service bulletins for this year. A bulletin tells dealers how to diagnose or fix a known issue; it is not a recall.
Should I buy a 2025 RAM 5500 from a US auction?
Owner complaints describe defects, not crash damage. Before bidding, check the components listed above and review the lot photos: VinWind builds a report of visible and hidden damage by VIN.
Other 2025 models
Read also
Sources: public NHTSA data (USA): service bulletins and owner complaints; YouTube: links to videos credited to their authors. Complaints are owner statements not verified by NHTSA, and describe defects rather than crash damage. Data updated 2026-11-04.