AI Damage2016 Volvo Xc90phev: common problems
The maker issued 64 service bulletins for this year. Details by component below, with sources.
Key figures
- Technical service bulletins (TSB)
- 64
Components owners complain about
| Component | Owner complaints | involving a crash | Technical service bulletins (TSB) |
|---|---|---|---|
| Electrical system | 0 | 0 | 12 |
| Exterior lighting | 0 | 0 | 7 |
| Powertrain | 0 | 0 | 6 |
| Structure | 0 | 0 | 5 |
| Forward collision avoidance | 0 | 0 | 4 |
| Engine | 0 | 0 | 2 |
| Other | 0 | 0 | 28 |
Comparison
What to check before buying
- Electrical system. Scan all modules, test the battery and alternator, inspect connectors near the impact zone.
- Exterior lighting. Headlamps, leveling, sensors and mounts after a frontal hit.
- Powertrain. Shift quality under load, harsh shifts, transmission codes, CV joints.
- Structure. Rails, pillars, panel gaps, signs of pulling or welding.
Manufacturer service bulletins
Bulletin titles as filed with NHTSA.
- This is a Technical Journal
Plus 2 attachments 1- TJI-497587-1 and 1 MP4 Speaker Grill -It may be possible for the rear door lock switch to get stuck in the speaker grille. This can lead to a drained battery. Applies only for cars with Premium or…
- This is a Technical Journal
Text plus 1 .jpg attachment - If remote control key is not detected by the car and shows message in DIM "Car key not found" or if functions such as lock/unlock are not working, please follow advice for detecting key
- This is a TJ no attachments - If customer complains of creaking or squeaking noise coming from the door…
This is a TJ no attachments - If customer complains of creaking or squeaking noise coming from the door stop when opening/closing the door, follow advice under "Service". Before replacing any parts, follow the…
- This is a Technical Journal
Intermittent knocking noise during acceleration. If the sound corresponds to attached sound file, change front drive shafts to the below part numbers.
- This is a Technical Journal
Text only no attachments - Before replacing a cell module, make sure the latest BECM software is downloaded. This is important for utilizing the VIDA method described here and receiving the correct cell balancing…
- This is a Technical Journal
Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp
- This is a Technical Journal
Panoramic sunroof, sealing strip has a gap
- This is a Technical Journal
Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required.
- This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any…
This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior…
- This is a Technical Journal
Text plus 2 attachments 1 PDF and 1 PNG - High Voltage Battery repairs. Always repair the battery according to the methods in VIDA. This TJ is a guide to the kinds of repairs that can be done instead of a complete HV…
- This is a Technical Journal
If a vehicle with panorama roof shows symptom of a rattling noise when opening, follow the description under Service. If the analysis shows that the rattling noise comes from the roller blind, similar to the noise in…
- This is a Technical Journal
Text plus 1 jpg and 1 mp4 file -- If there is a strange chafing or creaking noise when turning the steering wheel, follow the advice under Service.
NHTSA lists 64 bulletins for this year; the 12 newest are shown here.
Other years of this model
Questions and answers
What are the most common problems with the 2016 Volvo Xc90phev?
There are no owner complaints in the NHTSA data for this year; the data comes from 64 manufacturer service bulletins.
How many service bulletins (TSB) were issued for the 2016 Volvo Xc90phev?
NHTSA lists 64 manufacturer service bulletins for this year. A bulletin tells dealers how to diagnose or fix a known issue; it is not a recall.
Should I buy a 2016 Volvo Xc90phev from a US auction?
Owner complaints describe defects, not crash damage. Before bidding, check the components listed above and review the lot photos: VinWind builds a report of visible and hidden damage by VIN.
Other 2016 models
Read also
Sources: public NHTSA data (USA): service bulletins and owner complaints; YouTube: links to videos credited to their authors. Complaints are owner statements not verified by NHTSA, and describe defects rather than crash damage. Data updated 2026-11-04.