NEW Flyer XT40: problems, complaints, bulletins
Summary for the NEW Flyer XT40 across 3 model years: 0 owner complaints and 8 NHTSA service bulletins, plus repair videos. Pick a year for details.
Model years
| Year | Owner complaints | involving a crash | Technical service bulletins (TSB) | YouTube repair videos |
|---|---|---|---|---|
| 2018 | 0 | 0 | 1 | 0 |
| 2017 | 0 | 0 | 1 | 0 |
| 2016 | 0 | 0 | 7 | 0 |
Components owners complain about
| Component | Owner complaints | involving a crash | Technical service bulletins (TSB) |
|---|---|---|---|
| Equipment | 0 | 0 | 5 |
| Structure | 0 | 0 | 3 |
| Electrical system | 0 | 0 | 1 |
| Fuel system | 0 | 0 | 1 |
| Steering | 0 | 0 | 1 |
What to check before buying
- Structure. Rails, pillars, panel gaps, signs of pulling or welding.
- Electrical system. Scan all modules, test the battery and alternator, inspect connectors near the impact zone.
- Fuel system. Fuel smell, leaks, rough running, fuel-system codes.
- Steering. Steering play, power assist, rack and tie rods after a wheel impact.
Manufacturer service bulletins
Bulletin titles as filed with NHTSA.
- Instructions to replace current k-member with an upgraded casting design
- Service bulletin increasing the torque value of a joint in a double-tilt steering column spline shaft
- This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation…
- This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg…
- This Service Manual Bulletin provides new information on how to check for proper chain tension, as…
- This bulletin provides PM inspection requirements for the K-menber on the fuel tank support structure
- TECHNICAL INSTRUCTION FOR AMEREX DISPLAY MODULE AND FIRMWARE VALIDATION
- TECHNICAL INSTRUCTION TO APPLY SPECIFIC TORQUE TO ALL MOUNTING BOLTS FOR ROOFTOP COMPONENTS
Other models of this make
Read also
Sources: public NHTSA data (USA): service bulletins and owner complaints; YouTube: links to videos credited to their authors. Complaints are owner statements not verified by NHTSA, and describe defects rather than crash damage. Data updated 2026-11-04.